Tuesday, March 17, 2020

The Spinning Mule Invention by Samuel Crompton

The Spinning Mule Invention by Samuel Crompton A spinning mule is a device that is an essential part of the textile industry. Invented in the 18th century  by Samual Crompton, the innovative machine spun textile fibers into yarn using an intermittent process that transformed the way yarn was manufactured, making the process much faster, easier- and more profitable. The History of Spinning Fiber into Yarn In early civilizations, yarn was spun using simple handheld tools: the distaff, which held the raw fiber material (such as wool, hemp, or cotton) and the spindle, onto which the twisted fibers were wound. The spinning wheel, a Middle-Eastern invention whose origins can be traced back as far as the 11th century, was the first step toward the mechanization of the textile spinning industry. The technology is thought to have traveled from Iran to India and was eventually introduced to Europe. The first illustration of the device dates from about 1270. The addition of a foot pedal has been credited to a workman from the town of Brunswick, located in the Saxony region of Germany in the year 1533. This allowed a spinner to power the wheel with one foot, leaving the hands free for spinning. Another 16th-century improvement was the flyer, which twisted the yarn as it was being spun, speeding up the process considerably. Europeans, however, were not the only ones to come up with innovations for spinning textiles. Water-powered spinning wheels were common in China as early as the 14th century. Samuel Crompton Puts a New Spin on Spinning Samuel Crompton was born in 1753 in Lancashire, England. After his father passed away, he helped support his family by spinning yarn. Soon enough, Crompton became all too familiar with the limitations of the industrial textile technology currently in use. He began to think of ways he could improve the process to make it faster and more efficient.  Crompton supported his research and development working as a violinist at the Bolton Theatre for pennies a show, plowing all of his wages into his realizing his invention. In 1779, Crompton was rewarded with an invention he called the spinning mule. The machine combined the moving carriage of the spinning jenny with the rollers of a water frame. The name mule was derived from the fact that like a mule- which is a cross between a horse and a donkey- his invention was also a hybrid. In the operation of a spinning mule, during the draw stroke, the roving (a long, narrow bunch of carded fibers) is pulled through and twisted; on the return, it is wrapped onto the spindle. Once perfected, the spinning mule gave the spinner great control over the weaving process, and many different types of yarn could be produced. In 1813, the mule was upgraded with the addition of a variable speed control invented by William Horrocks. The mule was a game changer for the textile industry: It could spin thread of much finer gauge, better quality, and at a higher volume than thread spun by hand- and the better the  thread, the higher the profit in the marketplace. The fine threads spun on the mule sold for at least three times the price of coarser threads. In addition, the mule could hold multiple spindles, which greatly increased output. Patent Troubles Many 18th-century inventors encountered difficulty over their patents and Crompton was no exception. In the more than five years it took Compton to invent and perfect his spinning mule, he failed to obtain a patent.  Seizing on the opportunity, famed industrialist Richard Arkwright  took out his own patent on the spinning mule, even though he hadnt had anything to do with its creation.   Crompton filed a complaint regarding his patent claim with the British Commons Committee in 1812. The committee concluded that the method of reward to an inventor, as generally accepted in the eighteenth century, was that the machine, etc., should be made public and that a subscription should be raised by those interested, as a reward to the inventor. Such a philosophy may have been practical in the days when inventions required little  capital  to develop, however, it was decidedly inadequate once the industrial  revolution got underway and investment capital became crucial to the development and production of any substantial technical improvement. Unfortunately for Crompton, British law lagged far behind the new paradigm of industrial progress.   Crompton was eventually able to prove the financial harm hed suffered by gathering evidence of all the factories that relied on his invention- more than four million spinning mules were in use at the time- for which hed received no compensation. Parliament agreed to a settlement of  £5,000 pounds. Crompton attempted to go into business with the funds he was finally awarded but his efforts were unsuccessful. He died in 1827.

Sunday, March 1, 2020

Invention of Polystyrene and Styrofoam

Invention of Polystyrene and Styrofoam Polystyrene is a strong plastic created from erethylene and benzine. It can be injected, extruded or blow molded. This makes it a very useful and versatile manufacturing material.   Most of us recognize polystyrene in the form of styrofoam used for beverage cups and packaging peanuts. However, polystyrene is also used as a building material, with electrical appliances (light switches and plates) and in other household items. Eduard Simon Hermann Staudinger Polymer Research Keystone/Stringer/Getty Images German apothecary Eduard Simon discovered polystyrene in 1839 when he isolated the substance from natural resin. However, he did not know what he had discovered.  It took another organic chemist named Hermann Staudinger to realize that Simons discovery, comprised of long chains of styrene molecules, was a plastic polymer. In 1922, Staudinger published his theories on polymers. They stated that natural rubbers were made up of long repetitive chains of monomers that gave rubber its elasticity. He went on to write that the materials manufactured by the thermal processing of styrene were similar to rubber. They were the high polymers, including polystyrene. In 1953, Staudinger won the Nobel Prize for Chemistry for his research. BASF Commercial Use of Polystyrene Badische Anilin Soda-Fabrik or BASF was founded in 1861. BASF has a long history of being innovative due to having invented synthetic coal tar dyes, ammonia, nitrogenous fertilizers as well as developing polystyrene, PVC, magnetic tape and synthetic rubber. In 1930, the scientists at BASF developed a way to commercially manufacture polystyrene. A company called I.G. Farben is often listed as the developer of polystyrene because BASF was under trust to I G. Farben in 1930. In 1937, the Dow Chemical company introduced polystyrene products to the U.S. market. What we commonly call styrofoam, is actually the most recognizable form of foam polystyrene packaging. Styrofoam is the trademark of the Dow Chemical Company while the technical name of the product is foamed polystyrene. Ray McIntire - Styrofoam Inventor Dow Chemical Company scientist  Ray McIntire invented foamed polystyrene aka Styrofoam. McIntire said his invention of foamed polystyrene was purely accidental. His invention came about as he was trying to find a flexible electrical insulator around the time of World War II. Polystyrene, which already had been invented, was a good insulator but too brittle. McIntire tried to make a new rubber-like polymer by combining styrene with a volatile liquid called isobutylene  under pressure. The result was a foam polystyrene with bubble and was 30 times lighter than regular polystyrene. The Dow Chemical Company introduced Styrofoam products to the United State in 1954. How Are Foamed Polystyrene or Styrofoam Products Made? Foamed polystyrene starts as small spherical beads that contain an expanding agent called hydrocarbon.The polystyrene beads are heated with steam. As the expanding agent boils, the beads soften and expand up to forty times their original size.The expanded beads are left to cool down before being heated again. However, this time the beads are expanded within a mold.The molds are designed in a variety of  shapes  depending on the desired end product.  Examples are things such as styrofoam  cups, cartons, wig stands and more.The beads completely fill the mold and also fuse together.Styrofoam is about 98% percent air.